Cold Weather Work Clothing - What to Wear Working Outside in the Winter (2024)


If you spend whole or part days outdoors exposed to the elements, or in cold, unheated, covered spaces, here are some practical principles to apply to stay warm and work effectively without breaking the bank.

Layering is about different layers doing different jobs. To be comfortable and effective in cold conditions, a little planning and strategic buying is more effective than simply throwing more clothes on. The idea of layering to keep warm is often misunderstood to just mean lots of layers, 3 cotton shirts for instance isn't going to do the trick, they are not a good material for insulation, won't sit too comfortably on each other and lead to a build up of sweat.

Mid Insulation Layers - A main insulating layer/s, flexibility is important for changing conditions with adjustable ventilation during exertion and the ability to close-up vents when it gets properly cold.

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (2)The requirements for insulation vary greatly according to the job and weather conditions. High exertion that generates body heat or more sedentary work with little exertion are considerations as well as the actual temperature. Outdoors the requirements can change quite rapidly, background temperature variations such as the sun coming out, the wind getting up, rain and snow falling all mean that flexibility of dress is vital to remain comfortable at all times and keep working efficiently. Zips, collars, draw cords and the like allow you to open up for ventilation or to shut down again in very cold conditions or during those focused non-energetic work tasks. High exertion needs less insulation with ventilation and wicking materials to remove sweat, but also the ability to increase insulation when at rest and heat production from the "inner-engine" rapidly slows.

Lower body - Thick warm pants of lined cotton duck or heavyweight synthetic material such as polyester/cotton. Personally I have wornmoleskin pants (a kind of cotton, named for its texture and nothing to do with animals) in both polar regions and wouldn't consider wearing anything else, for warmth, comfort and practicality they have no rival. Pants should be somewhat loose fitting, too close a fit will affect circulation and make you feel colder while leaving no room for thermal underwear.

Bibs and overalls are particularly good here, they add extra insulation to the torso and keep you covered while bending or stretching.


Insulated bib overalls - Men'sWomen's
Winter work pants -Men'sWomen's

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (7)Upper body - thick shirts, sweaters and jackets in natural materials such as wool, down and cotton (for shirts) or synthetic materials such as fleece with a sufficient length at the back to avoid exposure of flesh during exertion. Vests or gilets are good for a moderate level of activity especially where freedom of arm movement is important, An insulated vest is my standard wear for the more energetic outdoor chores in winter.

Soft insulating garments aren't wind or water-proof enough on their own in cold conditions and you will need a shell garment as well if outside at all, you might not need it all the time, but when you do, you'll be glad you're no longer wet or frozen by the wind trying to get by without.


Winter shirts -Men'sWomen's
Winter insulated tops -Men'sWomen's
Vest / gilet / bodywarmer -Men'sWomen's
Sweaters and hoodies -Men's

Protect the Extremities- head, hands and feet and the in-between bits, ankles, wrists and neck.

Head

"When your feet are cold, cover your head" - Inuit saying

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (12)Cold Weather Work Clothing - What to Wear Working Outside in the Winter (13)When fully dressed in the winter, the head is the largest uncovered part of the body, putting on a hat is the first step to make a big difference to keep warm. The effect isn't as immediately apparent as putting on a coat so it doesn't feel such an obvious thing to do (unless you have cold ears!). The other good thing about a hat is it's as easy to take off again and stuff in a pocket if you start to get too warm. A hat allows more freedom of movement and better vision than a hood, so have both, use the hood for extra quick insulation, to shield from the wind and for the coldest conditions

Styles and materials. I favor synthetic materials over wool for comfort and fit, less itchy and less likely to go out of shape. Abeanie type hat is very effective and should reach over the ears or have ear flaps that can be folded up if not needed. A clean, plain shape enables the hood on your shell layer to be pulled over and fit closely, a bobble on top of the hat will give an air space that will make the combined insulation less effective. A personal favourite is a close fitting "windstopper" hat with ear flaps, small enough to easily fit in a pocket with a warmth far beyond what you'd expect for its size and weight.

Balaclavas are very useful and versatile, they can be rolled up as a hat or pulled down to cover the face and neck.

Hats -Beanies | Hard hat liners |Balaclavas | Windstoppers

Feet - Insulation from the cold ground is as important as insulation from the cold air

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (14)Thermal insoles - Add to almost any footwear to insulate them from the cold ground at little cost while being invisible in terms of what you are wearing, they are no substitute for proper winter footwear however.

Socks:

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (15)

One or two pairs of thick insulating socks, wool provides the best insulation, make sure they are predominantly wool, 70%+, a smaller amount of synthetic material such as nylon or polyester helps durability and some stretchy material like elastane gives a snug fit and prevents them from falling down. Don't be tempted to wear too many pairs of socks and make your boots tight, if you squash out most of the air, you will have lost the main insulator and they won't be so warm. Start with a thin inner pair, then a thick wool pair inside insulated footwear with an extra thermal insole if the boot sole needs it.

Thermal socks:Men and Women's

Boots:

Boots are essential in cold weather as they cover the ankles so reducing heat loss at a thinly insulated region. Thick insulated soles are as important as insulated uppers as a lot of heat can be lost through the only part of our body in contact with the frigid ground.

Work boots for extreme cold conditions:Men'sWomen's

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (21)
Georgia Boot Lace-To-Toe - Men's

Gore-Tex Waterproof Insulated Work Boot

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (22)
Baffin Titan

Canadian Made heavy duty winter Rubber Boot - Men's

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (23)
Kamik Workday 3 BX Boot - Men's
Rubber Winter Boot, steel toe, -40F rated.

Hands

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (24)Hands can get very cold very quickly, fingers have a high surface area compared to their volume which means they lose heat readily while generating and retaining heat poorly. Particular attention should be paid to keeping them warm, they don't need to get very cold before manual dexterity suffers which could impact whatever it is you're doing.Sensor gloves allow you use your touchscreen device without taking the gloves off, so keeping you warmer and allowing you to get that call for the next job all the quicker.

Glove liners, lightweight gloves |Winter work gloves

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (25)Mittens are more effective than than gloves at keeping your hands warm, but of course mean less dexterity, you can apply the layer principle here if appropriate with a light inner glove that allows for good handling abilities and then a thicker pair of mitts to pull over the top. The outer pair should be wind-proof while water-resistance is always very useful if handling damp materials.

Work mittens

The issue with gloves when it gets colder is that the dexterity reduces as the insulation and thickness increases, despite what you may see claimed, there is no magical thin, ultra warm glove that is going to allow you full use of your hands down to minus stupidly cold, it's all a compromise.

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (30)Hand warmers - Disposable, refillable or rechargeable, these can help your comfort levels significantly, one for each hand works better than passing a single one back and forth..

The Neck

Along with the head, the neck is often another often poorly insulated region. It is also a place where warmed air can be pumped out and lost to be replaced with cold air requiring warming up again. Both of these issues can be addressed with a scarf or "neck gaiter".

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (31)A scarf must be worn correctly to get the best use from it. An over-sized patterned cotton scarf loosely thrown around the neck is of little practical use. Wool or a performance synthetic material are needed and the scarf should be worn under the shell garment and over the insulating layer immediately beneath that so that it restricts air movement as well as providing insulation and preventing snow ingress. A neck gaiter is a neater version of a scarf, a tube of stretchy insulating material that can be worn like a scarf or pulled up over the lower part of the face like the bottom part of a balaclava.
Neck gaiters

Cold Weather Work Clothing - What to Wear Working Outside in the Winter (2024)

FAQs

What to wear when you work outside in the cold? ›

An optimal three-layer outfit includes a moisture-wicking inner layer, an insulating middle layer such as a hoodie, and an outer layer that provides wind and rain protection and some ventilation to avoid overheating.

What layers should I wear working outside in winter? ›

Base layer: Your long underwear needs to keep your skin as dry as possible. Middle layer: Your fleece or puffy jacket needs to hang onto as much body heat as possible. Outer layer: Your rain gear needs to protect you from rain and wind.

What fabric is suitable for working outdoors in winter? ›

Wool, fleece, and thermal cotton are among the top fabrics for warmth in winter.

How can I stay warm in winter while working outside? ›

Here are some tips on how to stay warm in the cold weather work:
  1. Pile on the Layers. Obviously our clothing makes a major impact on how the cold impacts us. ...
  2. Make correct fabric choices. ...
  3. Watch your head. ...
  4. Watch your toes. ...
  5. Drink warm fluids. ...
  6. Know hypothermia signs. ...
  7. Use hand warmers.

How cold is too cold for outdoor work? ›

In general, when the wind chill is 32° and above, it's safe to be outside. In temperatures 13° to 31°, indoor breaks should happen every 20-30 minutes. For wind chills of 13° and below, you should move activities indoors and outside of the cold as frostbite can set in very quickly.

What is the warmest outdoor clothing? ›

Stay Warm With Best Extreme Cold Weather Gear Of 2022
  • Turtle Fur Chelonia 150 Fleece Shellaclava Ski Mask.
  • Darn Tough Hiker Micro Crew Sock with Cushion.
  • Canada Goose Men's Expedition Parka Coat.
  • Carhartt Men's W.P. ...
  • Columbia Steens Mountain Fleece Jacket.
  • Duofold Men's Mid-Weight Wicking Thermal Pant.

What type of fabric should be avoided for cold weather wear? ›

Cotton. Although cotton is a natural fiber, you should avoid it in the winter. It does not wick away moisture and it doesn't insulate well. That means you'll be wet and cold, which increases your chances of hypothermia in extreme cases.

What is the warmest material to wear in the cold? ›

1. Wool. Wool is a great material and a natural fiber to wear during winter when the temperature drops because it keeps you warm by trapping air close to your skin. Wool is also a breathable and odor-resistant fabric that regulates body heat and prevents overheating when wearing too many layers.

What do people wear in extreme cold? ›

In the cold you want to avoid getting sweaty so sometimes that means you might need unzip to let some heat out or even slow down your pace. Whatever do you, do NOT wear cotton. When cotton gets wet it gets cold and will take forever to dry — wools and synthetic materials are the way to go.

What temperature is too cold to work in construction? ›

OSHA standards generally advise that when temperatures hit -30º to -34ºF or below with more than 10-20 mph winds, nonemergency construction work should cease.

How do construction workers stay warm in winter? ›

Below are five great ways for tradesmen to stay warm on construction job sites.
  1. Layers, Layers, & More Layers. Did we say layers? ...
  2. Don't Forget Your Head and Feet. ...
  3. Protective Gloves. ...
  4. Pocket/Hand Warmers. ...
  5. Stay Fueled.
Feb 9, 2024

How do you not get sick when working outside in the cold? ›

Preparing for cold season
  1. ensure adequate nutrition to include vitamins and minerals from fruits and vegetables.
  2. getting plenty of sleep.
  3. staying hydrated.
  4. washing hands regularly.
  5. always sneezing and coughing into clean tissues.
  6. not sharing foods, drinks, crockery, and utensils with people who have a cold or the flu.

How to dress for 0 degree Fahrenheit weather? ›

What to wear
  1. Warm hat.
  2. 3+ layers for your upper body, one of which should be insulating.
  3. An outer layer such as a windbreaker to keep out wind.
  4. Gloves or mittens.
  5. Waterproof boots.
  6. 1-2 pairs of socks.
  7. Facial covering to protect your lungs from the frigid air.
Dec 23, 2022

What can I wear to work in winter? ›

Wool tweed and knitted dresses in sleek silhouettes look polished and offer plenty of warmth. Plus, they can be styled with coordinating jackets for extra comfort if you need it. A versatile shirt dress is another great option, layered over a fine knit roll neck jumper. In every instance - tights are a must.

How can I work in cold weather safely? ›

When cold environments or temperatures cannot be avoided, the following would help protect workers from cold stress:
  1. Wear at least three layers of loose fitting clothing. ...
  2. Tight clothing reduces blood circulation. ...
  3. Knit mask to cover face and mouth (if needed)
  4. Hat that will cover your ears as well.

References

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